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Jarret Choy

The Chemical Precipitation Process

Chemical precipitation is widely used in wastewater treatment to remove dissolved substances by converting them into solid particles. This process is particularly effective for removing heavy metals, phosphates, and other contaminants. The mechanism involves adding precipitating agents to the wastewater to react with dissolved contaminants, forming insoluble compounds that nucleate, grow into larger particles, aggregate into flocs, and are then separated by sedimentation, flotation, or filtration.


Common precipitating agents include lime (calcium hydroxide), sodium hydroxide, alum (aluminum sulfate), and ferric chloride. These agents help remove contaminants like cadmium, chromium, lead, nickel, zinc, and phosphates, crucial for controlling eutrophication in receiving waters. Each agent serves a specific purpose, such as increasing pH or enhancing coagulation.


The equipment used in chemical precipitation includes mixing and reaction tanks with mechanical agitators to ensure thorough chemical reactions. Sedimentation tanks or clarifiers allow the precipitated particles to settle, separating the solids from the treated water. These tanks may include inclined plates or tubes to enhance settling efficiency.



Image source: iStock


Flotation units, like Dissolved Air Flotation (DAF) units, separate precipitated solids that tend to float by injecting air into the wastewater. Filtration systems, including sand filters, multimedia filters, or membrane filtration systems, remove smaller particles that do not settle easily. Chemical dosing systems precisely add the required amount of precipitating agents and pH adjusters.


Sludge handling systems manage the sludge generated from the precipitation process, including thickening tanks and dewatering equipment such as centrifuges and belt presses. pH control systems maintain optimal pH levels for effective precipitation reactions, featuring automated systems with pH sensors and controllers. These systems ensure proper chemical reactions and sludge management.


The typical process flow starts with influent wastewater containing dissolved contaminants. Precipitating agents and pH adjusters are added in the mixing tank, reacting with contaminants to form insoluble compounds. Flocs formed from gentle mixing settle in the clarifier, separating solids from treated water. Filtration further removes fine particles if needed, and the collected sludge is thickened, dewatered, and disposed of or further treated.


Chemical precipitation is advantageous due to its effectiveness in removing specific contaminants and its relatively simple process. However, it requires careful control of chemical dosages and generates sludge that needs handling and disposal. Despite these challenges, chemical precipitation remains crucial in modern wastewater treatment, especially for industrial applications targeting specific contaminants efficiently. It remains just one of the many important processes used to make our treated water safer for discharge back into the environment.


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